Carburized Steel Color Zinc Phillips Pan Head Thread Rolling Screw GB6560
Carburized steel color zinc Phillips pan head thread rolling screw GB6560 is a high-performance fastening component designed for applications requiring strong thread forming ability, high surface hardness, and reliable corrosion protection. The carburized steel color zinc Phillips pan head thread rolling screw GB6560 is manufactured from carburized carbon steel with a color zinc plated finish, providing excellent wear resistance, stable mechanical performance, and improved surface protection.
The carburized steel color zinc Phillips pan head thread rolling screw GB6560 creates mating threads through material displacement rather than cutting, improving thread engagement strength and reducing the need for pre-tapped holes in many applications. It is widely used in automotive components, electrical equipment, machinery, and industrial assemblies.
Product Overview
The carburized steel color zinc Phillips pan head thread rolling screw GB6560 is a specialized self-forming fastener manufactured according to GB6560 requirements. It features a pan head design and Phillips drive, providing convenient installation with standard tools.
Unlike conventional machine screws, thread rolling screws form internal threads by cold displacement during installation. This process produces stronger thread engagement, reduces material waste, and improves resistance against loosening.
The carburizing treatment creates a hardened surface layer while maintaining a tough core structure. The color zinc coating provides additional corrosion resistance and an attractive appearance. The carburized steel color zinc Phillips pan head thread rolling screw GB6560 is suitable for manufacturers requiring efficient assembly and dependable fastening performance.
Product Specifications
| Item | Description |
|---|---|
| Product Name | Carburized Steel Color Zinc Phillips Pan Head Thread Rolling Screw |
| Standard | GB6560 |
| Material | Carburized Carbon Steel |
| Screw Type | Thread Rolling Screw |
| Head Type | Pan Head |
| Drive Type | Phillips / Cross Recess |
| Thread Type | Thread Forming Thread |
| Surface Finish | Color Zinc Plated |
| Heat Treatment | Carburizing Treatment |
| Size Range | According to GB6560 Standard |
| Thread Direction | Right Hand |
| Packaging | Bulk / Box / OEM Packaging |
| Customization | Size, finish, packaging available |
Technical Parameters
| Parameter | Value |
|---|---|
| Material | Carburized Carbon Steel |
| Heat Treatment | Carburizing |
| Surface Hardness | High Hardened Layer |
| Core Structure | Tough Core |
| Tensile Strength | According to Specification |
| Wear Resistance | Excellent |
| Corrosion Resistance | Enhanced by Color Zinc Coating |
| Thread Forming Performance | Excellent |
| Manufacturing Standard | GB6560 |
Materials and Manufacturing Process
The carburized steel color zinc Phillips pan head thread rolling screw GB6560 is manufactured through precision forming, thread processing, heat treatment, and surface finishing procedures.
- Raw material selection: High-quality carbon steel wire
- Material inspection: Chemical composition verification
- Cold heading: Forms the pan head screw body
- Phillips recess forming: Produces accurate cross drive geometry
- Thread rolling: Creates thread forming profile with improved strength
- Carburizing treatment: Increases surface hardness and wear resistance
- Surface finishing: Color zinc plating improves corrosion protection
- Cleaning process: Removes processing residues
- Inspection: Thread profile inspection, hardness testing, drive inspection, dimensional inspection, and coating inspection
- Packaging: Protective industrial packaging for transportation
Each carburized steel color zinc Phillips pan head thread rolling screw GB6560 is produced under strict quality control to ensure consistent assembly performance.
Applications of the Product
The carburized steel color zinc Phillips pan head thread rolling screw GB6560 is widely used in industries requiring efficient thread forming fastening:
- Automotive industry: Interior components and metal assemblies
- Electrical equipment: Enclosures, control panels, and electronic housings
- Machinery manufacturing: Equipment covers and structural components
- Electronics industry: Product assembly and precision fastening
- Sheet metal fabrication: Thin plate fastening applications
- Industrial automation: Equipment installation systems
- Appliance manufacturing: Metal and plastic component assembly
- OEM manufacturing: Customized production applications
Its thread rolling capability improves assembly efficiency and provides reliable connection strength.
Why Choose This Product
- Carburized steel provides high surface hardness
- Strong thread forming capability
- Color zinc coating improves corrosion protection
- Phillips drive allows easy installation
- Reduced risk of thread stripping
- Suitable for automated production
- Stable fastening performance
- OEM customization support
The carburized steel color zinc Phillips pan head thread rolling screw GB6560 provides an efficient fastening solution for industrial production lines.
Why Choose Flybear
Flybear is a professional manufacturer specializing in industrial fasteners and customized fastening solutions.
- Experience with thread rolling screw manufacturing
- Support for GB standard fastener production
- Advanced cold heading and thread rolling capability
- Professional carburizing and heat treatment management
- Reliable zinc plating process control
- OEM/ODM customization support
- Stable bulk production capability
- Global export experience
- Engineering support for customized fastening requirements
Flybear provides reliable fastening products for automotive, electronics, machinery, and industrial customers worldwide.
Quality Inspection and Control
Quality assurance is maintained throughout production:
- Carbon steel chemical composition analysis
- Raw material certificate verification
- Thread profile inspection
- Carburizing depth testing
- Surface hardness testing
- Phillips drive inspection
- Dimensional accuracy inspection
- Color zinc coating inspection
- Packaging inspection
All manufacturing processes follow ISO-based quality management systems to ensure consistent product reliability.
Selection Guide
When selecting a carburized steel color zinc Phillips pan head thread rolling screw GB6560, consider:
- Base material hardness
- Required thread forming performance
- Screw diameter and length
- Installation torque requirements
- Operating environment
- Corrosion protection requirements
Correct selection ensures reliable fastening performance and improved assembly efficiency.
FAQ
1. What is a GB6560 thread rolling screw used for?
GB6560 thread rolling screws are used for creating strong internal threads by material displacement during installation.
2. What is the difference between thread rolling screws and self tapping screws?
Thread rolling screws form threads through material displacement, while self tapping screws usually cut or form threads depending on design.
3. Why use carburized steel for thread rolling screws?
Carburized steel provides a hard surface layer and strong core structure, improving wear resistance and durability.
4. Can GB6560 screws be customized?
Yes, Flybear supports customized sizes, materials, surface finishes, and packaging.
5. Where are color zinc thread rolling screws commonly used?
They are widely used in automotive, electronics, machinery, appliances, and industrial manufacturing.
We always adhere to the philosophy of quality first and customer first, providing customers with high-quality fastener products and one-stop fastener solutions.
Contact us for quotation, customization, and technical support via Contact Us.
